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Efficiently capturing and recycling waste heat

Replacing inefficient air compressors with a new circular system to capture and recycle waste heat.

Walsted prints business and consumer magazines and catalogues. The printing process generates a lot of wasted heat whilst the office areas of the building are heated by traditional gas-fired boilers.

Key challenges:

  • Reduce energy consumption and support the facility’s move to become environmentally friendly
  • Manage resources and expectations whilst operating in a live factory environment.

Solutions:

  • Used specialist knowledge to design a control system that allows the efficient harvesting of ~90% of the waste energy
  • Installed a system that reuses the recycled energy to heat offices and workshops
  • Plan for the ultimate removal of the gas fired boilers in the future to drastically reduce costs and the carbon footprint.

Products and Services Supplied: Atlas Copco heat recovery system, pipework controls and heat exchangers          

Sector: Building Services

 

Project Info

Client: Walsted Peterborough Limited 
Value: £30,000

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Our further expertise

Design and Planning

Installation and
Maintenance Support

Energy Management

Project Management

Specialist Knowledge

“The working environment of CERN on occasion imposes sudden changes to the detailed planning, but Arcade dealt with these well, showing excellent flexibility… the engineers were able to use their good design skills to define the technical solution and meet CERN’s requirements.”

Michele Battistin, Section Leader in the Cooling and Ventilation Group at CERN.

“Conamar Building Services have worked with Arcade over several years on some fast paced high prestige projects mainly in the commercial building sector. Arcade are a reliable company and provide an exceptional service from design to installation

John O’Donnell, Contracts Director at Conamar Building Services Ltd.

"Airblast has worked with Arcade for over four years delivering high quality Spray Booth and Shot-blast cells with precise environmental conditioning requirements. We find Arcade to be a very reliable and trustworthy company to partner with. Arcade is able to deliver all aspects of a project from concept and design through to commissioning and maintenance"

Jonathan Cook, Managing Director at Airblast Ltd

"NCS asked Arcade-UK to become a business partner to help deliver successful, working archive and museum stores that provide genuinely protective environments for heritage collections by avoiding unnecessary and potentially damaging air conditioning and poor quality construction. Arcade's expertise in designing, modeling and constructing passive climate structures along with a deep understanding of mechanical systems makes them an ideal partner for NCS in developing modern, forward-thinking approaches to sustainable conservation storage, reducing institutions' energy and maintenance costs and contributing to a lower carbon footprint for the heritage sector."

Chris Woods, Director at National Conservation Service.

"At Wenlock Spring, we have worked with Arcade to undertake major upgrades to our bottling facility. The installation of a Biomass Boiler and ancillary services provides effective heating for our processes and Arcade's expertise on Process Engineering has allowed us to fully automate our Dosing, CIP cleaning and Tank control"

Bruce Orme, Director at Wenlock Spring.

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